Modular fixturing for machining

If you have been involved in cnc machining for very long you know you need to setup the machines quick, you want simple solutions that work, and you want rugged, precision fixturing products that last. Fixturing systems for wire edm, sinking edm, rotary indexing tables, aaxes and rotary spindles modular, zeropoint fixturing for vertical and horizontal machining self centering vises lns. Modular systems, on the other hand, are best suited to small quantities or infrequent production runs. This leads back to the challenge of finding a cost justification that is more like a capital investment than the cost of a single joba challenge made greater after just making a large capital investment in a machining center. Benefit from maximum modularity with the quickchange triag system that adapts to a standard 2. Feb 14, 2019 the video shows, using the example of the v70 t slot system, how quickly and easily modular jigs can be set up. In many ways modular fixturing is just like permanent fixturing, except for a few key differences. Next, many modular components are adjustable and universal. Learn how our modular fixturing workholding components work together to create a universal modular fixture that completely dominates the competition by reducing setup times and saving money. Swiftfix is a modular fixturing system designed to hold components in the most effective manner to assist measurement effectiveness on your cmm or optical machine. An assembly set up for the modular fixture machining process was developed by krsulja et al. As cnc lathes become increasingly versatile machines, flexible solutions like modular fixturing also help to maintain quality from one unique part to the next. How our modular fixturing workholding components work.

Modular fixture design and interactive analysis introdution welcome to fixturenet ii. Fixtureworks offers a wide assortment of unique industrial products including clamps, workholding components, fixturing accessories, rollers and bumpers. If renishaws standard range of modular fixturing does not meet your requirements, we offer a custom fixture design and manufacture service for your cmm, vision system. Most metalmachining manufacturers have good applications for temporary fixturing every day. First, modular fixtures can be assembled entirely from reusable offtheshelf. Every minute a cnc machining center sits idle while its being tooled up for the next job costs a shop money. Tosa tool specializes in modular fixturing solutions. Fixturing systems for wire edm, sinking edm, rotary indexing tables, aaxes and rotary spindles modular, zeropoint fixturing for vertical and horizontal machining self centering vises lns automatic bar feeds chip conveyors steady rests high pressure coolant systems fox oil mist collectors tramp oil removal systems pb80.

They have become a favorite with hobbyists and small businessmen recently as well. We offer a large number of ancillary machining and finishing services, which gives us even greater flexibility. The tooling plate can be mounted on the pallets using edge jis standard as well as radial reference din standard. Many of our products are highly versatile and are easily adaptable to different applications including design, inspection, machining and finished goods. Workpiece clamping system modular fixturing clamps. All steel plates are ground from our steel supplier and precision machined at our. We are proud to offer tosa tool modular fixturing for use with them. Modular fixturing, positioning and measuring equipment as well as feeder systems from witte form the variable, retoolable basis for.

Fixture plates are literally the foundation for modular fixturing. Ingersoll acquired the bluco system for a flexible machining system fms, consisting of seven now five. This clamping solution is a modular fixturing kit based on a system of holes offered with three different grid types. History the stevens modular fixturing system got its start over fourty years ago when our own shop was competing for jobs in the aircraft parts industry. Components include subplates, tombstones, vises, clamps, and bushings. Comprising a ground, flat welding table with a surface of accurately machined holes for the setup of clamps and components at any point on the tabletop, modular fixturing can influence your ability to seamlessly adapt to a range of jobs. Modular fixturing is a system of interchangeable components designed to securely and accurately hold a workpiece for machining, primarily on. Fixturing methodology that can be used is vice fixturing, modular. Setup time is saved when you can just drop a fixture on the pins with a modular. These tooling plates can be directly mounted on machine tables or can be used in standalone fixtures. Rayco has been a trusted brand in the industry for over 40 years. Complete guide to fixture plates, tooling plates, and. A fixture is a device that holds a part for machining, assembly, inspection, etc. We deliver the highest quality components, tables, services and customized solutions in the.

Most fixtures incorporate a solid component fixed to the floor of the work area or to the machine body, and are considered immobile relative to the machining bit. To speed up changeover, master jigs or intermediate jigs can be used. The xplate can be configured as modular fixturing in custom slots, a quickchange receiver for plates, mini tombstones and longer trunnions. The only limit is your imagination going modular unlocks endless solution possibilities, and we are experts in designing modular fixtures for a multitude of applications. Modular fixturing uses a number of simple locators pegs and clamps to that plug into a lattice of holes to hold the part. The actual workholding device, such as a milling vise. The plate i received was their model tt1634c but with some minor blemishes not affecting. Rayco fixture offers both modular and custom cmm fixtures. Blucos application engineers work directly with our customers throughout the ordering process. Complete guide to fixture plates, tooling plates, and modular. Modular fixturing is only as good as the products that work with your plate. A standardized approach to workholding flexible all in one fixture accommodates different part configurations and sizes. Jan 20, 2020 a modular fixturing system can help you to achieve that trifecta.

Modular concept allows for flexible cells nofault quality focus with a high degree of employee accountability elite workforce development program through the onsite educational center and pre. You could use one in a leapfrog arrangement to keep a long part in alignment for multiple setups too. Precision, modular weld tables eliminate costly sunk costs in dedicated fixtures. I bought a 25 x 16 subplate, 2 12 x 14 fixture plates, and 8 ball locks for around 3k from jergens. These unique fixtures, loaded on a tombstone type tooling block, can be used to tool for multiple machining operations all in one setup. Modular fixturing for machining introduction carr lane. Eliminate the hassle and cost of dedicated fixtures and maintenance, and replace them with precision, flexible components. By eliminating dedicated fixturing and the related. Welders have the freedom to fixture small jobs on the fly, improving production repeatability. We provide inhouse fixturing and tooling, and are able to design and fabricate custom work holding fixtures and systems, with the capacity to redesign or remanufacture fixtures to account for changes in products and processes. This clamping system is ideal for modular fixturing for machining. Modular fixturing at its best offers the stability and accuracy of dedicated workholding with the flexibility to be reconfigured quickly for a variety of parts. It also accepts raptor dovetail components and the piranha zeropoint base.

These and other flexible fixturing systems not only clamp accurately and consistently, but allow multiple machining operations to be performed in one setup, often slashing both production time and cost. Oct 19, 2017 bluco modularfixturing setup on a horizontal machining center. Custom workholding plates subplates used in leanmanufacturing environments for highspeed cnc machining. Compact in size and completely modular, this versatile clamping system allows easy height adjustment by coupling the modules. A guide to modular fixturing in welding the fabricator. First, modular fixtures can be assembled entirely from reusable offtheshelf components, without machining. Tosa tool has been designing and building modular fixturing plates and components since 1992. Setup time is saved when you can just drop a fixture on the pins with a modular fixturing plate and run. Dec 26, 2006 drill a pallet with the same hole pattern as the fixture plates your looking at now, then you can use modular fixturing or make your own fixtures.

Perhaps the ultimate is a pallet changer that allows you to. Modular parts are the core of the seralock, wedgelock, movelock, and minilock workholding systems. Good applications for modular fixturing modular fixturing is an ideal answer to many workholding problems. Established in 1990, bluco is the leader in precision modular fixturing for welding, machining, and assembly. Both of the modular fixturing systems shown below feature tooling plates and blocks that utilize multipurpose holes in a precise grid pattern for locating and fastening. Modular fixturing components by fixtureworks are designed for modular workholding systems and allow for versatility and interchangeability for a multitude of industrial applications. Depending on the product variety and volume two systems are used. The universal fixturing and clamping system is designed for the production of individual parts or small lots, with multiple clamping also for large batch production. A modular base plate, along with a kit of precision fixturing components, can get machine. Modular fixture systems fast and flexible installation.

Xplate modular fixturing platform cutting tool engineering. Cnc indexing tables are used for 3 and 4 sided machining as optional 4th axis on. The person who prepares the machining program for the part also designs the modular workholding. Jergens workholding products include a full line of workholding vises, quick change fixturing and tooling components for milling and machining as well as hoist rings for lifting, quick release pins and other.

We sell cmm fixtures, portable measuring fixtures, vision fixtures and custom fixtures. A fixture is a device that holds a part for machining, assembly. Modular workholding is ideal for machining prototypes and in todays highmix, lowvolume production environments. Figure 2715 dedicated fixture on the left versus modular fixture on the right. We deliver the highest quality components, tables, services and customized solutions in the industry. The tool plate has 2 sets of holes, for lengthwise and widthwise mounting.

The possibility of reusing the elements guarantees a flexible and costeffective application of the universal fixturing and clamping system. Carr lanes line of modular tooling solutions include two system sizes designed to suit a wide range of applications, providing an appropriate amount of clamping force. Swiftfix is a modular fixturing system designed to hold. Modular fixturing pros and cons cutting tool engineering. In their design, locators were positioned relative to the force applied during machining and the.

These and other flexible fixturing systems not only clamp accurately and consistently, but allow. You put a fixture plate on your machine s table, and it lets you drop subplates onto locations with a high degree of repeatability. Figure 2714 modular fixturing begins with a subplate grid base and adds locators and clamps. Other candidates for modular fixturing include the early stages of highvolume production runs, where engineering updates may require fixturing changes, and the smaller part runs that occur after a mass production job wanes. Alufix classic hightech in aluminium witte barskamp. A fixture is a workholding or support device used in the manufacturing industry. Mar 06, 2019 additionally, the platform can be used with a multifunctional face plate for indexers and fiveaxis machining centers. Specializes in manufacture of modular fixturing systems for horizontal and vertical cnc machining centers.

Modular fixturing system optical machine and cmm fixturing. Total guide to cnc jigs, fixtures, and workholding. Total guide to cnc jigs, fixtures, and workholding solutions for mills. Total guide to cnc jigs, fixtures, and workholding solutions. The xplate system from miteebite products llc is an extremely versatile modular fixturing platform for 3, 4 and 5axis applications, providing many mounting options including a precision quickchange system when clamped in a vise or tslot table.

Modular fixturing about the lean manufacturing solution. The tooling plates are located on the machine table by use of locating keys. Fixtures are used to securely locate position in a specific location or orientation and support the work, ensuring that all. Fixturing systems can be generally designed to accommodate multiple uses, adjustable like clamps, or highly customized to accommodate specific workpiece designs. Precision crafted fixturing for machining by utilizing over 250 modular pieces, custom fixtures can be built for any size or shape part in a matter of minutes. Modular fixturing can be a valuable tool for any machine shop. Rectangular tooling plates form the base for modular fixture. Other candidates for modular fixturing include the early stages of highvolume. Introduction to modular fixturing a valuable tool for every machine shop most metalmachining manufacturers have good applications for temporary. Some you will need to build, but your plate supplier should offer many standard accessories and hardware.

Flexible fixture automotive part passive pinarray fixed jaw mobile jaw pins workpiece displacement sensor b a c d. Perhaps the ultimate is a pallet changer that allows you to loadunload a pallet while the machine is working on another pallet. Holding parts for inspection can be a complex and potentially frustrating process but modular cmm fixturing provides a permanent solution. The tslot system is based on base plates with grid dimensions of 70 mm. Precision manipulation and fixturing of large, heavy parts. Complex fixtures can be built upon the base system, reducing machining costs. May 15, 2002 modular fixturing is a system of interchangeable components designed to securely and accurately hold a workpiece for machining, primarily on holemaking machines such as horizontal and vertical machining centers. Precision crafted fixturing for machining by utilizing. They are a staple standard in many machine shops in the usa and abroad as well. We sell cmm fixtures, portable measuring fixtures, vision fixtures and. The plate i received was their model tt1634c but with some minor blemishes not affecting its function. Modular fixturing systems 3 sizes available carr lane. Nov 01, 2019 modular fixturing is ideal for use in hole making equipment, such as horizontal or vertical machining centers. If you have been involved in cnc machining for very long you know you need to setup the machines quick, you.